Currently, the global injection molding industry is undergoing a comprehensive transformation towards electrification, intelligence, and green energy conservation. However, the domestic full electrification rate is still less than 20%. Faced with the three major pain points in the industry, Huichuan Technology has launched a new all electric injection molding solution V2.0, which focuses on fourteen circulation scenarios, with two lifts and four sections as the core revenue, to help customers improve their market's full electricity rate

01 Accurate selection, customized for the future
According to the TRIZ innovation methodology, the Huichuan AE100 intelligent all-in-one machine reshapes the form, topology, process, and ecology of electrical control cabinets. No longer time-consuming or laborious when selecting, easily start the injection molding system design

02 Easy installation, quick wiring
The EP806S controller and dedicated keyboard are pre installed with screws that can be tightened and securely installed immediately. The intelligent all-in-one machine is easy to install in three steps, reducing the number of cables in the electrical control cabinet by 40% and achieving quick installation and wiring for one person per day.

03 Innovative interface, one-stop debugging
From injection molding action to robotic arm and then to chiller, the interface can be easily switched, with one interface corresponding to one function, that is, click to adjust. EP806S controller enables you to achieve "one terminal for all".

04 Stable operation, excellent performance
During operation, the new generation of high-performance servo system enhances the precision of mold opening and closing. Advanced pressure algorithms and annular force sensors ensure injection accuracy and consistency. Innovative IGBT DC temperature control heating mode, precise and adjustable output power, further improved process stability, and more energy-efficient. The unique time-sharing drive control function achieves high-precision closed-loop control of mode adjustment, shooting, and ejection through a single drive. The innovative fully closed liquid cooling technology and junction temperature overload algorithm greatly improve the holding time and overload capacity, and are suitable for larger tonnage injection molding machines of the same specifications, adapting to faster cycle production scenarios.
Pengpai Power needs more security protection, and Huichuan achieves comprehensive coverage of security systems from the perspective of equipment. Covering safety controls for front and rear doors, emergency stop, nozzle protection covers, and mechanical arm related circuits. Equipped with complete injection molding machine protection monitoring and template braking functions, it achieves rapid shutdown, conforms to functional safety design, and provides impeccable safety guarantee for your production environment. Continuously monitor the torque of the electric shaft during operation to achieve rapid and safe shutdown in case of abnormal working conditions. No need for dedicated safety modules and related low-voltage safety devices, meeting international standards for injection molding machines, making equipment certification more worry free.

05 Health prediction, intelligent diagnosis
Unplanned downtime and difficulty in spare parts management are the two major challenges for overseas operation and maintenance of injection molding machines. By combining mechanisms with AI algorithms, the health of the screw can be effectively managed to ensure smooth operation. Through built-in algorithms, the health status of intelligent all-in-one machines can be evaluated in real time, and the remaining life of core components such as IGBTs, capacitors, and relays can be predicted, enabling proactive spare parts management. By integrating visual AI monitoring and torque feedback system to achieve dual channel monitoring of mold status, early warning can be given to reduce unplanned downtime.

”Originating from the scene, loyal to value "is the innovative purpose of the all electric injection molding machine solution V2.0. Huichuan Technology is willing to work together with ecological partners to promote the improvement of the full electrification rate of injection molding machines with leading technology and step onto the world stage!